Quality & Testing

Quality & Testing

Every shipment backed by inspection data

Critical dimensions and tooth profiles are measured on CMM, hardness is re-checked after heat treatment, and inspection follows each order's requirements — with reports supplied on request.

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Equipment

Inspection equipment

Coordinate measuring machine (CMM)

Tooth profile, pitch, runout and position tolerances

Qty: To be confirmed

Gear-rack CMM inspection

Cumulative pitch error and straightness of precision racks

Qty: To be confirmed

Hardness testers

Rockwell / Vickers hardness after heat treatment

Qty: To be confirmed

Precision gauges

Micrometers, height gauges, bore gauges, gear-tooth calipers

Qty: To be confirmed

Surface roughness tester

Ra of tooth flanks, bores and sealing faces

Qty: To be confirmed

Material verification

Mill certificates and chemical composition checks

Qty: To be confirmed

Process

Five quality gates

Incoming inspection

Material grade, certificate and blank dimensions.

First-article inspection

Full dimensional check of the first part of each batch.

In-process inspection

Key dimensions monitored at each machining step.

Heat-treatment check

Hardness and depth verified after treatment.

Final inspection

Tooth profile, bore, OD, length, finish before packing.

Standards

Quality control standards

Gear accuracyDIN 3962 / ISO 1328 grades per drawing
Rack accuracyDIN 6–DIN 10 by product series
Roller chainsISO 606 / ANSI B29.1
SprocketsISO 606 tooth form
Timing belts & pulleysISO 5294 / ISO 13050
General tolerancesISO 2768 unless otherwise specified

Product verification

  • Rack–pinion trial meshing and backlash check
  • Chain–sprocket fit check
  • Belt–pulley tooth matching
  • First-article and batch consistency sampling
Reports

Sample inspection reports

Sample documents to be uploaded by the company.

To be confirmed

Dimensional inspection report

To be confirmed

CMM measurement report

To be confirmed

Hardness / heat-treatment report

To be confirmed

Material certificate

Have a drawing, sample or model number?

Send it to our engineering team — we confirm the specification and reply with a quotation.

Request a Quote